How we make the masks:

The 3-layers of each mask are cut by hand .... 

FOLDED MASKS

Standard size:
7"x9" rectangles for front and back
5"x7" panel centered for 3rd layer (which allows for easier folding on each side)
​
We sew the layers together adding 2 folds on each side and 7" elastic for ear loops as you can see in the photo..

Larger size: We have made 8"x10" for guys with short beards or wider faces.

CONTOUR MASKS

We have 2 standard patterns and cut 3 layers of fabric for each side of the contoured mask.

The pieces are sewn together adding 7" elastic ear loops.

My original pattern has a small tuck on each side which holds the mask close under chins as shown above.

My new pattern does not have the tucks and thus provides a looser feel over nose and mouth.

---

MASKS WITH FILTER INSERT POCKETS
Folded or Contour masks with filter pockets

It is possible, but it takes times, to add pockets to two of our mask styles. The photo to the right shows a folded masks where the customer wanted a pocket to insert a filter (of some sort) into. This folded mask would still be 3-layers before you add a filter.

Below is a mask with filter - using the contour pattern without the tucks with an inside pocket for sliding a filter inside.
The mask would still be 3-layers before you add a filter.

The folded style below lends itself to a bottom pocket for adding a filter (if wanted).  The mask would still be 3-layers before you add a filter.

---

Ken & Judy Galloway - 541-490-2481
aspencharms@gmail.com